1.展品名称:国际先进基于物联网的智能柔性乘用车轮毂生产线International advanced intelligent flexible passenger car hub production line based on Internet of Things


2.产品介绍:基于物联网的智能柔性乘用车轮毂生产线,是基于物联网,并融合了视觉目标识别、激光扫描技术、六轴机器人与3D工业相机的集成应用等先进智能手段的轮毂生产线,包括基于深度学习神经网络的视觉目标检测、基于核稀疏和剪枝的嵌入式视觉检测实现焊缝、气门孔等目标识别定位,大数据可视化和分析决策平台、物联网智能边缘计算设备、边缘子系统、激光扫描应用于轮毂端径跳检测等技术,以及自主研发的自动化滚道,实现了轮毂从原材料到成品的生产及检测全过程。从产品质量、生产效率、设备的可靠和稳定性都得到显著提升。

该线具有自动换挡功能的伺服脉冲闪光交流对焊机、三维可调整的柔性轮辋滚型机、焊缝识别及气密性检测机、激光扫描的端径跳检测机,集成应用了六轴机器人与3D工业相机,实现了乘用车轮毂生产线的智能化和柔性化。先后获国家发明2项,实用新型7项,软件著作权6项,2021年入山东省首台(套)技术装备名录。

小鸭精工以汽车配套业务为核心产业,始终强调自主技术创新和产业发展。形成了汽车模具、智能装备、汽车零部件三足鼎立的产业格局,与世界前十位汽车车轮制造商都建立合作关系,是济南千亿级汽车产业集群的重要支撑者,是济南周边区域最大汽车模具制造企业,是国内最大车轮装备制造企业。是国家级“高新技术企业”,省级“企业技术中心”,先后获得“中国模具行业重点骨干企业”、“山东省专精特新中小企业”、“山东省汽车及零部件产业集群示范企业”、“山东省专利明星企业”、“山东省创新示范企业”、“济南市首批自主创新企业”、“济南市智能制造试点示范企业”、“济南市实体经济领先企业”等荣誉称号。

The intelligent flexible passenger car hub production line based on the Internet of Things is a hub production line based on the Internet of Things, which integrates advanced intelligent means such as visual target recognition, laser scanning technology, integrated application of six-axis robot and 3D industrial camera, including visual target detection based on deep learning neural network and embedded visual detection based on kernel thinning and pruning to realize target recognition and positioning such as welding seam and valve hole. Big data visualization and analysis decision-making platform, intelligent edge computing device of Internet of Things, edge subsystem, laser scanning applied to hub end radial jump detection and other technologies, as well as self-developed automatic raceway, have realized the whole process of hub production and detection from raw materials to finished products. The product quality, production efficiency, reliability and stability of equipment have been significantly improved.

This line has servo pulse flash AC butt welding machine with automatic shift function, three-dimensional adjustable flexible rim rolling machine, weld seam identification and airtightness detector, and laser scanning end-diameter jump detector, and integrates six-axis robot and 3D industrial camera, thus realizing the intelligence and flexibility of passenger car hub production line. It has successively won 2 national inventions, 7 utility models and 6 software copyrights, and was listed in the first technical equipment list of Shandong Province in 2021.

Xiaoya Precise takes automobile supporting business as its core industry, and always emphasizes independent technological innovation and industrial development. It has formed an industrial pattern of automobile mold, intelligent equipment and automobile parts, and has established cooperative relations with the top ten automobile wheel manufacturers in the world. It is an important supporter of Jinan's 100 billion automobile industry cluster, the largest automobile mold manufacturing enterprise in the surrounding areas of Jinan, and the largest wheel equipment manufacturing enterprise in China. It is a state-level high-tech enterprise and a provincial-level enterprise technology center, and has successively won the title of Key Key Enterprise in China's Mold Industry, Small and Medium-sized Enterprise with Expertise and Innovation in Shandong Province, Shandong Automobile and Parts Industry Cluster Demonstration Enterprise, Shandong Patent Star Enterprise, Shandong Innovation Demonstration Enterprise, Jinan First Independent Innovation Enterprise, Jinan Intelligent Manufacturing Pilot Demonstration Enterprise and so on.